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Leaky transfer case

Posted: Sat Mar 28, 2009 11:07 pm
by Hammerhead
My next project will be the transfer case. The problem is it started as a slow leak that has prgressively worsened over time. To be honest, for the last year I was just topping it off with fluid before any long drives but I knew someday it would need to be rebuilt with all new gaskets and seals. I was looking at the ORD 9 and there must be close to 15-18 seals and gaskets in the darn thing. (Now I remember why I was putting this off for so long!!)
My question is does anyone offer a rebuild kit for the transfer case or do you have to try to order all the seals/gaskets individually? Can they be obtained through Napa? Has anyone gone through this lately. Any input would be very much appreciated!

Posted: Sun Mar 29, 2009 2:15 am
by awg
search the old posts

you will find references to using m35 seals on the shafts

and other threads

there are about 11 bearings in the TX, average price about $A80 each, and they get very worn, especially the needle roller bearings on the mainshaft.

i was lucky to get a rebuilt tx case cheap, as most of my bearings required replacement

Posted: Sun Mar 29, 2009 7:50 am
by John V Cliche
Hammerhead
Try Joel Gopan,Frank von Rosenstiel I believe they have "kits"
As Tony previously posted they share parts with post war GMCs so Memphis Equipment may also be a possibility

Hope this helps
John

PS Timken or Banjo it makes a difference :wink:

Posted: Sun Mar 29, 2009 11:23 am
by Hammerhead
Thanks awg and John for the replies. I did forget to mention I have the banjo axles. I 'll give Frank and Joel a try today!

Posted: Sun Mar 29, 2009 3:55 pm
by dr deuce
There is a specific "rebuild Kit" containing seals and gaskets. If you use the NOS seals, soak them in warm motor oil for a bit to soften the leather prior to installation